Raw Garbage Boil & Dry for Livestock Feed Plant
Characteristics
During the preparation of livestock feed by Okadora, every measure is taken to sterilize pathogenic bacteria and achieve the highest safety margins.
When it comes to processing raw garbage into livestock feed, the highest levels of safety must be achieved due to the fact that human beings are the end-consumers of the meat. During the Okadora process a 100 deg. C. sterilizing boil is operated first, followed by a high-temperature sterilization at 133 degrees C. for 25 minutes, which is over the European Safety Regulations. This strict measure arises from the incidents of C.J.D. (mad-cow disease) in Europe. At the time European operators failed to observe regulations and this caused repeated outbreaks of the disease.
Livestock feed processed by Okadora is not liable to any decomposition or oxidization.
Okadora achieves the destruction of cellular tissue in organic matter by carrying out a complete boil & dry process. After completion of the process, the broken down cellular tissue is no longer capable of absorbing any moisture nor is it possible to decompose it any further. In addition, after high-temperature sterilization, the fat content of the material is reduced down to a 10% level, which enables a high quality of end product to be maintained, without fat oxidization. Consequently, with livestock feed made by Okadora processing methods, you are assured of high quality.
Scheduled collection of dried raw garbage at site for processing into livestock feed.
In cases where raw garbage is dried by the Cyclone Dryer on site, the dried product is stored on site (depending on the quantity to be stored) and then collected and transported to the Okadora plant. Once there, this dried product is processed into livestock feed through high-temperature sterilization and oil extraction.
Clean facilities free from any smells or waste water.
In the Okadora plant, the collected raw garbage is not stored long prior to processing. Therefore it does not cause any bad smells, except a slight odour during cooking. The waste steam generated during the process is conducted to the Teinenpi Deodorizer, where any odors and polluting substances are broken down into non-pollutants under high-temperature oxidization and emitted into the atmosphere. Throughout the entire process no waste water is produced.
All possible measures taken against air pollution and town gas used as the energy source.
In the Okadora plant. a steam boiler is installed as the source of heating, providing steam to heat up both the dryer and the high-temperature sterilization apparatus. In order to prevent air pollution, town gas is used as a source of clean energy for the boiler.
| Capacity (ton/day) |
Capacity (kg/hr) |
Model | Total Electricity (kw) |
Power Consumption (kwh) |
Fuel Consumption (l/hr) |
Running Cost (US$/ton) |
Plant Space (m2) |
|---|---|---|---|---|---|---|---|
| 15 | 600 | SD-2250 II | 260 | 105 | 46 | 35 | 416 |
| 30 | 1,200 | SD-2250 IIX2 | 395 | 157 | 92 | 31 | 486 |
| 50 | 2,100 | SD-2500 IIIX2 | 615 | 246 | 160 | 30 | 674.5 |
| 100 | 4,200 | SD-2500 IIIX2-2 | 1,135 | 454 | 320 | 29 | 1,122 |
*Treatment capacity subject to 24-hr operation.
